Flexible Electrical PVC Conduit Pipe Extrusion Production Line
PVC Pipe Application:
Water Supply Pipe&Drainage pipe&Sewage Pipe
Production Flow:
Material →Heating Cooling Mixer →Material Feeding →Conical Twin Screw Extruder →Extrusion Mould & calibrator → vacuum Calibration Cooling Tank → (Spray Cooling Tank) →Printer → Haul-off Unit →cutter →stacker
Equipment Features:
♦ Specified screw design for better material plasticizing &mixing effect, For high filling formula, bimetallic screw and barrel can guarantee perfect solution;
♦ Spider type die head can reduce joint line of the melt material, with reasonable compression ratio design;
♦ Vertical integrated structured gear box with adopts NSK/SKF bearings guarantee stable operation and long uselife;
♦ Vacuum calibration tank adopts high-efficiency two chamber and large length design, providing faster calibration and more
efficient cooling;
♦ Planetary cutter adopts hydraulic feeding of blade which providing perfect chamfering processing and cutting surface;
♦ U type, R type and Air blow type socket can be provided according to applications;
♦ Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently.
Techinical info:
picture of the machines:
Extruder
Die head
Vacuum Calibration Cooling tank
Haul-off unit
Cutter
Any questions,Pls Contact us:
Mob/watsap/wchat:+86 13773240086
PVC Pipe Application:
Water Supply Pipe&Drainage pipe&Sewage Pipe
Production Flow:
Material →Heating Cooling Mixer →Material Feeding →Conical Twin Screw Extruder →Extrusion Mould & calibrator → vacuum Calibration Cooling Tank → (Spray Cooling Tank) →Printer → Haul-off Unit →cutter →stacker
Equipment Features:
♦ Specified screw design for better material plasticizing &mixing effect, For high filling formula, bimetallic screw and barrel can guarantee perfect solution;
♦ Spider type die head can reduce joint line of the melt material, with reasonable compression ratio design;
♦ Vertical integrated structured gear box with adopts NSK/SKF bearings guarantee stable operation and long uselife;
♦ Vacuum calibration tank adopts high-efficiency two chamber and large length design, providing faster calibration and more
efficient cooling;
♦ Planetary cutter adopts hydraulic feeding of blade which providing perfect chamfering processing and cutting surface;
♦ U type, R type and Air blow type socket can be provided according to applications;
♦ Intelligent PLC controlling system with human-friendly interface make the operation easily and conveniently.
| Machine model | Pipe diameter | Vacuum Calibration Tank | Spray Cooling Tank | Haul-off unit | cutter | |||||
| Vacuum pump | Water pump | Length(mm) | Water pump | Length(mm) | caterpillar Quantity | Motor | Motor | Cutting type | ||
| PVC63*2 | φ16mm-φ63mm | 3kw*2 | 3kw*2 | 5000mm | / | / | 2 | 1.5kw*4 | 1.1kw*2 | Guillotine cutter |
| PVC-110 | Φ40mm-φ110mm | 4kw*1 | 4kw*2 | 6000mm | / | / | 2 | 3kw | 2.2kw*1 | Guillotine cutter |
| PVC-160 | Φ50mm-φ110mm | 5.5kw*1 | 4kw*2 | 6000mm | / | / | 3 | 1.1*3 | 1.5kw*1 | Planetary cutter |
| PVC-250 | Φ75mm-φ250mm | 5.5kw*1 | 5.5kw*2 | 6000mm | / | / | 3 | 1.1kw*3 | 2.2kw*1 | Planetary cutter |
| PVC-315 | Φ110mm-φ315mm | 5.5kw*1 | 5.5kw*2 | 6000mm | / | / | 4 | 1.1kw*4 | 2.2kw*1 | Planetary cutter |
| PVC-400 | Φ160mm-φ400mm | 5.5kw*2 | 5.5kw*2 | 6000mm | 5.5kw*1 | 6000mm | 4 | 1.1kw*4 | 2.2kw*1 | Planetary cutter |
| PVC-630 | Φ315mm-φ630mm | 7.5kw*2 | 7.5kw*2 | 6000mm | 7.5kw*1 | 6000mm | 6 | 1.1kw*6 | 3kw*1 | Planetary cutter |
| PVC-800 | Φ500mm-φ800mm | 11kw*2 | 7.5kw*2 | 6000mm | 7.5kw*1 | 6000mm | 8 | 1.1kw*8 | 3kw*1 | Planetary cutter |
| Parts | No. | Name | Brand |
| 1 Screw and barrel | 1 | Design | German design |
| 2 | Main materials | 38CrMoALA | |
| 3 | Screw heating | Silicon oil heating | |
| 4 | Barrel heater | Cast aluminum heater | |
| 5 | Barrel has vacuum exhausting system | ||
| 2 Driving parts | 1 | Main motor | Siemens Brand |
| 2 | Gear box | Top brand in China | |
| 3 Electric parts | 1 | Inverter | ABB brand |
| 2 | Contactor | Schneider brand | |
| 3 | Relay | Schneider brand | |
| 4 | Breaker | Delixi brand | |
| 5 | Temperature meter | RKC brand | |
| 6 | Hauling motor | Densen brand | |
| 7 | Hauling gear box | Hard surface gear box | |
| 8 | Vacuum pump | Yvhuang brand | |
| 9 | Water pump | Yvhuang brand | |
| 10 | Cutting motor | Siemens brand | |
| 11 | PLC | Schneider brand | |
| 4 Mechanical parts | We use CNC machines to ensure the precision of our mechanical parts | ||
| 5 Protection system | We have a whole set of protection system for our machines, such as: 1 Current overload protection 2 Torque overload protection 3 Oil path blocking alarm 4 Vacuum overload alarm, and so on. | ||
picture of the machines:
Extruder
Die head
Vacuum Calibration Cooling tank
Haul-off unit
Cutter
Any questions,Pls Contact us:
Mob/watsap/wchat:+86 13773240086