CORRUGATED PIPE MACHINE
1) Extremely strong resistance to chemical corrosion and erosion.
2) Good flexibility and strong impact resistance
3) Cold resistance and aging resistance. The connection is simple, safe and reliable.
4) Light weight and convenient construction.
5)Strong wear resistance. The service life is more than 50 years, and it is maintenance-free during the service life.
6) Superior drainage performance. It is hygienic and can be recycled and used.
Adopt L/D ratio 38:1 screw for virgin material. Adopt L/D 33:1 screw for recycled material. We also have choice of twin screw and
barrel for other material such PP powder, etc. Provide suitable extruder for different customer requirements.
Single Screw Extruder.
1.1 Siemens PLC
1.2 Spiral Structure of Barrel
1.3 Special Design of Screw
1.4 Air Cooled Ceramic Heater
1.5 High Quality Gearbox
barrel for other material such PP powder, etc. Provide suitable extruder for different customer requirements.
Die Head and Calibration Sleeve.
Both outer layer and inner layer are extruded inside die head. Each material flow channel inside die head is placed evenly. Each
channel is after heat treatment and mirror polishing to ensure material flow smoothly. Also die head provides compressed air
between both layer.
Calibration sleeve is used to cool inner layer to form smooth and flat pipe inside. Pressure water flows inside calibration sleeve
to have good cooling effect. Vacuum is created on calibration sleeve surface when producing big diameter pipe, ensure inner pipe
roundness.
channel is after heat treatment and mirror polishing to ensure material flow smoothly. Also die head provides compressed air
between both layer.
Calibration sleeve is used to cool inner layer to form smooth and flat pipe inside. Pressure water flows inside calibration sleeve
to have good cooling effect. Vacuum is created on calibration sleeve surface when producing big diameter pipe, ensure inner pipe
roundness.
Corrugator and Corrugated Mould.
3.1 Siemens Touch Screen and PLC
3.2 Upper Adjustment System
3.3 Frame Adjustment System
3.4 Tension Adjusting System
3.5 Automatic Lubrication System
3.6 Proportional Valve
3.7 UPS Backup Power
3.8 Mould Cooling System
3.9 Transmission Gear Rack
3.10 Mould tooling
Corrugator is used to place and move corrugated mould. Vacuum is created to absorb outer layer into corrugated mould to form corrugate shape. By moving corrugated mould, pipe is also pulled out from corrugator.
Cutter
5.1 Aluminum Clamping Device
5.2 Double Knife Cutting
5.3 Synchronization system
Stacker.
6.1 Pipe surface protection
PProduct ParamentersProduct Paramentersroduct ParamentersProduct Paramenters
Model | Pipe Range (mm) | Corrugator Type | Output Capacity (kg/h) | Main Motor Power (kw) |
WPE160 | 63 - 160 | Horizontal | 400 | 55+45 |
WPE250 | 75 - 250 | 400 - 520 | (55+45) - (75+55) | |
WPE400 | 200 - 400 | 740 - 1080 | (110+75) - (160+110) | |
LPE600 | 200 - 600 | Vertical / Shuttle | 1080 - 1440 | (160+110) - (200+160) |
LPE800 | 200 - 800 | 1520 - 1850 | (220+160) - (280+200) | |
LPE1200 | 400 - 1200 | 1850 - 2300 | (280+200) - (355+280) |
Q1:Are you a factory or trading company?
A1:We are a manufacturer and trading company. We have our own R&D department and top professional technical engeneer.
Q2:Can we visit your machine operation in your factory?
A2:You can see machine operation in our factory.
Q3:Can the machine be customized?
A3:Yes, it can, such as voltage, frequency.
Q4:How many electric, water, air need for the machines?
A4:Technical department supply the whole layout for workshop details.
Q5:Can I operate machine if don't have experienced engineers?
A5:(1) Short-time engineers to customer company (5-15days)
(2) Year-time working as requirements
Q6:Any quality checking before shipment?
A6:100% confirm, run and test machines before shipment with quality certificate.
Q7:How long is the guarantee?
A7:12 months since the first day customer operates (except wear parts)
Q8:How can u help us when face some technical problem?
A8:24 hours by e-mail, message, calling. If problems happens need engineer we will arrange the closest or agent in local country,
or send Chinese Engineers to solve in 2 weeks.
Q9:Where can we get spare part?
A9:We choose International Brand that customer can find it in everywhere, such as Siemens, Schneider, Omron, Delixi etc, or send
parts by DHL, Fedex, TNT and other express.